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1. Equipment Name / Model:
Hydraulic Tilting Energy-Saving Digital Aluminum Melting Furnace / JTRL-1500L.
2. Equipment Introduction
Our melting furnace employs variable-frequency electromagnetic induction technology, converting the grid frequency of 50–60 Hz to the optimal frequency required. Current passes through a specially designed coil, and when a conductive workpiece is placed within the coil carrying a specific frequency and current, the workpiece generates a massive eddy current that rapidly converts into heat, achieving workpiece heating, melting, and vaporization. Our equipment features:
Energy-saving induction aluminum melting furnace – consumes 340–380 kWh per ton of aluminum melted.
Precise temperature control: Utilizes intelligent control systems such as PID algorithms for accurate temperature regulation, improving product quality and yield.
Current, voltage, and power adjustment – high-power and low-power heating at different stages.
Simple operation: Highly integrated HMI — simple, convenient, and fast. Highly intelligent — even frontline operators can operate accurately. Supports 24-hour continuous operation.
RS485 communication capability; can be connected to touchscreen control.
Low melt loss with high heating efficiency: Electromagnetic induction heating provides high efficiency, low maintenance, and stable operation.
Energy-saving and eco-friendly: More efficient than traditional resistance furnaces and environmentally friendly, reducing environmental pollution.
Low maintenance: Uses dry-type induction coils and modular construction for high safety and low maintenance.
Stable operation: Reliable equipment with low failure rate and excellent user experience.
High safety:
(a) Power section: Isolation transformer isolates the high voltage (approx. 10 kV) to prevent accidental electric shock.
(b) Furnace body: Fully digital leak detection device + fully enclosed anti-leak protective sleeve — dual protection. In the event of a crucible breach, the furnace body remains unharmed. Prevents accidental leakage of molten metal that could scrap the furnace or cause casualties.
Digitalization:
(a) Full digital operation interface — simple and intuitive.
(b) Digitally controlled, with strong crucible heating recognition capability and wide range, overcoming the limitation of incompatibility with crucibles from different brands.
Convenient tilting: The tilting system comprising a hydraulic cylinder and hydraulic station allows tilt angle control with just two buttons, facilitating aluminum liquid transfer and casting.
Modular design:
Easy and fast maintenance: All equipment adopts modular construction — simple maintenance, quick and easy component replacement.
Parameter | JTRL-1500L |
Input Voltage | 380V / 3-Phase |
Input Frequency | 50 Hz |
Max Adjustable Furnace Temperature | 1200°C |
Rated Power | 320 kW |
Crucible Dimensions (Top OD × ID × Bottom OD × Height) | 900 mm × 800 mm × 900 mm × 1280 mm |
Equipment Dimensions (L×W×H) | 2960 mm × 2000 mm × 1620 mm |
Control Cabinet Dimensions (D×W×H) | 800 mm × 730 mm × 1870 mm |
Loading Capacity | 1500 kg (molten aluminum) |
Temperature Control Accuracy | ±3°C |
Operating Hours | 24 hours/day (continuous, frequent start/stop allowed) |
Standby Power Consumption | ≤ 20 kWh |
